FJ6/HYC Series Branch Type Insulation Piercing Connector(1kV) | HAIYAN

FJ6/HYC Series Branch Type Insulation Piercing Connector(1kV)

Typical applications include:

  • 1 kV overhead distribution feeders.
  • Medium-voltage branching and network expansion.
  • Pole-mounted transformer connections.
  • Rural and urban MV distribution systems.
  • Industrial outdoor insulated conductor feeders.

Product Features

  • No-strip installation using torque nuts for controlled piercing pressure.
  • Low contact resistance and low temperature rise, ensuring stable electrical performance under MV operating conditions.
  • Fully sealed, high-insulation design filled with insulating grease to improve dielectric strength and outdoor reliability.
  • Wide applicability for steel-aluminum, copper, and aluminum conductors, including different- and equal-diameter branching or jointing.

Detailed introduction

Application

The FJ6/HYC series branch type insulation piercing connectors are used for the connection and branching of overhead insulated conductors in medium-voltage distribution networks.

They are suitable for 1 kV insulated lines, providing reliable electrical performance for branching, tapping, and line extensions in MV overhead systems.

Key Specifications

FJ6/HYC-50/10
Applicable Voltage: 1 kV
Main Conductor Range (Input): 10-50mm²
Branch Conductor Range (Output):1.5-10mm²
Nominal Current: 75A
Overall Dimensions: A24 × B32 × H44 mm
Bolt Quantity: 1 pcs(shear-head bolt)
Order Number: 212552
FJ6/HYC-95/6
Applicable Voltage: 1kV
Main Conductor Range (Input): 25-95mm²
Branch Conductor Range (Output):1.5-6 mm²
Nominal Current: 55A
Overall Dimensions: A37 × B25 × H58 mm
Bolt Quantity:  1 pc (shear-head bolt)
Order Number: 212553
FJ6/HYC-50/35
Applicable Voltage: 1 kV
Main Conductor Range (Input): 16-50 mm²
Branch Conductor Range (Output): 4-35 mm²
Nominal Current: 132A
Overall Dimensions: A45 × B51 × H68 mm
Bolt Quantity: 1 pc (shear-head bolt)
Order Number: 212554
FJ6/HYC-95/50
Applicable Voltage: 1 kV
Main Conductor Range (Input): 25-95 mm²
Branch Conductor Range (Output): 6-50 mm²
Nominal Current: 162A
Overall Dimensions: A54 × B51 × H78 mm
Bolt Quantity: 1 pc (shear-head bolt)
Order Number: 212555
FJ6/HYC-95/70
Applicable Voltage: 1 kV
Main Conductor Range (Input): 25-95 mm²
Branch Conductor Range (Output):16-70 mm²
Nominal Current: 207A
Overall Dimensions: A68 × B82.5 × H108 mm
Bolt Quantity: 2 pcs (shear-head bolt)
Order Number: 212556
FJ6/HYC-150/150
Applicable Voltage: 1 kV
Main Conductor Range (Input): 35-150 mm²
Branch Conductor Range (Output):35-150 mm²
Nominal Current: 342A
Overall Dimensions: A59.5 × B68 × H93 mm
Bolt Quantity: 2 pcs (shear-head bolt)
Order Number: 212557
FJ6/HYC-185/50
Applicable Voltage: 1 kV
Main Conductor Range (Input): 95-185 mm²
Branch Conductor Range (Output):16-50 mm²
Nominal Current: 162A
Overall Dimensions: A78.5 × B80 × H113 mm
Bolt Quantity: 2 pcs (shear-head bolt)
Order Number: 212558
FJ6/HYC-185/95
Applicable Voltage: 1 kV
Main Conductor Range (Input): 70-185 mm²
Branch Conductor Range (Output): 16-95 mm²
Nominal Current: 257A
Overall Dimensions: A78.5 × B80 × H113 mm
Bolt Quantity: 2 pcs (shear-head bolt)
Order Number: 212559
FJ6/HYC-240/150
Applicable Voltage: 1 kV
Main Conductor Range (Input): 95-240 mm²
Branch Conductor Range (Output): 50-150 mm²
Nominal Current: 342A
Overall Dimensions: A84 × B83 × H113 mm
Bolt Quantity: 2 pcs (shear-head bolt)
Order Number: 212560
FJ6/HYC-240/185
Applicable Voltage: 1 kV
Main Conductor Range (Input): 95-240 mm²
Branch Conductor Range (Output): 70-185 mm²
Nominal Current: 399A
Overall Dimensions: A84 × B83 × H113 mm
Bolt Quantity: 2 pcs (shear-head bolt)
Order Number: 212561
FJ6/HYC-240/240
Applicable Voltage: 1 kV
Main Conductor Range (Input): 95-240 mm²
Branch Conductor Range (Output): 95-240 mm²
Nominal Current: 476A
Overall Dimensions: A89 × B85.5 × H113 mm
Bolt Quantity: 2 pcs (shear-head bolt)
Order Number: 212562

Installation and Operation

  • Install and secure the medium-voltage insulated conductor using standard methods.
  • Remove the required length of outer sheath at the branching position without damaging the insulation layer.
  • Prepare the branch conductor and strip the sheath at both ends according to MV installation requirements.
  • Install the connector on the exposed section and tighten the shear-head bolts sequentially until they shear off.

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