FJ6/HYJ Series Branch Type Insulation Piercing Connector (1kV) | HAIYAN

FJ6/HYJ Series Branch Type Insulation Piercing Connector (1kV)

Product Features

  • No-strip installation using torque nuts for controlled piercing pressure.
  • Low contact resistance and low temperature rise, ensuring stable electrical performance and conductor integrity.
  • Fully sealed, high-insulation design filled with insulating grease to improve dielectric strength and safety.
  • Wide applicability for steel-aluminum, copper, and aluminum conductors, including different- and equal-diameter branching or jointing.

Detailed introduction

Application

The FJ6/HYJ series insulation piercing connectors are used for the connection, branching, and earthing of overhead insulated conductors.
They are suitable for 10 kV lines and 1 kV systems (the product in this link is designed for 1 kV applications).

Typical applications include

  • Street lighting distribution networks.
  • Building lighting and riser cable connections.
  • High-rise building riser cables, outdoor overhead lines, and industrial/cable-trench power supply feeders.

Key Specifications

FJ6/HYJ-35
Main Conductor Range (Input):  1.5–35 mm²
Branch Conductor Range (Output):  1.5–10 mm²
Bolt Quantity:  1 pc
Applicable Voltage:  1 kV
Nominal Current:  63 A
Overall Dimensions:  27 × 41 × 62 mm
Order Number:  212529
FJ6/HYJ1-95
Main Conductor Range (Input):  16-95 mm²
Branch Conductor Range (Output):  1.5–10 mm²
Bolt Quantity:  1 pc
Applicable Voltage:  1 kV
Nominal Current:  75 A
Overall Dimensions:  27 × 41 × 62 mm
Order Number:  212530
FJ6/HTD2-95
Main Conductor Range (Input):  16-95 mm²
Branch Conductor Range (Output):  4–35(50) mm²
Bolt Quantity:  1 pc
Applicable Voltage:  1 kV
Nominal Current:  138 A
Overall Dimensions:  46 × 52 × 87 mm
Order Number:  212531
FJ6/HTD2-150
Main Conductor Range (Input):  50-150 mm²
Branch Conductor Range (Output):  6-35(50) mm²
Bolt Quantity:  1 pc
Applicable Voltage:  1 kV
Nominal Current:  140 A
Overall Dimensions:  46 × 52 × 87 mm
Order Number:  212532
FJ6/HYJ3-95
Main Conductor Range (Input):  25-95 mm²
Branch Conductor Range (Output):  25-95 mm²
Bolt Quantity:  1 pc
Applicable Voltage:  1 kV
Nominal Current: 214 A
Overall Dimensions:  52 × 61 × 95 mm
Order Number:  212533
FJ6/HYJ3-120
Main Conductor Range (Input):  16-120 mm²
Branch Conductor Range (Output):  16-120 mm²
Bolt Quantity:  1 pc
Applicable Voltage:  1 kV
Nominal Current:  299 A
Overall Dimensions:  52 × 61 × 95 mm
Order Number:  212534
FJ6/HYJ3-150
Main Conductor Range (Input):  35-150 mm²
Branch Conductor Range (Output):  35-150 mm²
Bolt Quantity:  1 pc
Applicable Voltage:  1 kV
Nominal Current:  316 A
Overall Dimensions:  52 × 61 × 95 mm
Order Number:  212535
FJ6/HYJ4-185
Main Conductor Range (Input):  70-185 mm²
Branch Conductor Range (Output):  25-95 mm²
Bolt Quantity:  1 pc
Applicable Voltage:  1 kV
Nominal Current:  276 A
Overall Dimensions:  52 × 68 × 100 mm
Order Number:  212536
FJ6/HYJ4-240
Main Conductor Range (Input):  120-240 mm²
Branch Conductor Range (Output):  25-120(150) mm²
Bolt Quantity:  1 pc
Applicable Voltage:  1 kV
Nominal Current:  399 A
Overall Dimensions:  52 × 68 × 100 mm
Order Number:  212537
FJ6/JJC888
Main Conductor Range (Input):  0.75-6 mm²
Branch Conductor Range (Output):  0.76-6 mm²
Bolt Quantity:  1 pc
Applicable Voltage:  1 kV
Nominal Current:  45 A
Overall Dimensions:  21 × 27 × 23 mm
Order Number:  212538
FJ6/HYJ5-185
Main Conductor Range (Input):  70-185 mm²
Branch Conductor Range (Output):  6-35 mm²
Bolt Quantity:  1 pc
Applicable Voltage:  1 kV
Nominal Current:  275 A
Overall Dimensions:  52 × 68 × 100 mm
Order Number:  212539
FJ6/HYJ5-240
Main Conductor Range (Input):  120-240 mm²
Branch Conductor Range (Output):  6-35 mm²
Bolt Quantity:  1 pc
Applicable Voltage:  1 kV
Nominal Current:  395 A
Overall Dimensions:  52 × 68 × 100 mm
Order Number:  212540
FJ6/HYJ5-300
Main Conductor Range (Input):  150-300 mm²
Branch Conductor Range (Output):  6-35 mm²
Bolt Quantity:  1 pc
Applicable Voltage:  1 kV
Nominal Current:  420 A
Overall Dimensions:  52 × 68 × 100 mm
Order Number:  212541
FJ6/HYJ6-240
Main Conductor Range (Input):  95-240 mm²
Branch Conductor Range (Output):  95-240 mm²
Bolt Quantity:  2 pcs
Applicable Voltage:  1 kV
Nominal Current:  425 A
Overall Dimensions:  83 × 130 × 130 mm
Order Number:  212542
FJ6/HYJ6-300
Main Conductor Range (Input):  95-300 mm²
Branch Conductor Range (Output):  35-240 mm²
Bolt Quantity:  2 pcs
Applicable Voltage:  1 kV
Nominal Current:  427 A
Overall Dimensions:  83 × 130 × 130 mm
Order Number:  212543
FJ6/HYJ6-400
Main Conductor Range (Input):  240-400 mm²
Branch Conductor Range (Output):  35-240 mm²
Bolt Quantity:  2 pcs
Applicable Voltage:  1 kV
Nominal Current:  430 A
Overall Dimensions:  83 × 130 × 130 mm
Order Number:  212544

Installation and Operation

  • Install and secure the insulated main feeder conductor using standard methods.
  • Remove the required length of the outer sheath at the branching position without damaging the conductor insulation.
  • Prepare the branch conductor to the required length and strip the insulation at the connection end.
  • Insert the branch conductor fully into the connector branch port to ensure proper engagement with the internal sealing element.
  • Position the connector on the exposed section of the main conductor and hand-tighten the torque nut(s).
  • Tighten the torque nut(s) with a socket wrench until the preset torque nut(s) break off, indicating that correct installation torque has been achieved.

Installation Guide

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